Lean Academies

Scope:

• MUDA definition & types
• 5S system
• Standarization
• Visualisation
• 5S audit
• Benefits of implementing Lean Management
• Risks when implementing Lean Management

Duration:

2 days training session / 16 class hours

How?:

stationary at customer's premises

Language:

in Polish or English

Scope:

• Type of wastes in process
• GEMBA WALK
• Process mapping
• MAKIGAMI, SIPOC, VSM, BPMN 2.0
• Problem Solving and process improvement with PDCA

Duration:

2 days training session / 16 class hours

How?:

stationary at customer's premises

Language:

in Polish or English

Scope:

• Waste identification
• 5S system
• Yamazumi
• Standardization
• Visualization
• Standardized work card

Duration:

2 days training session / 16 class hours

How?:

stationary at customer's premises

Language:

in Polish or English

Scope:

• 5S system in the office
• Process mapping
• Visual Management
• Workplace digitalization
• Standardization
• Office Floor Management
• GEMBA Walk

Duration:

1 day training session / 4 hours

How?:

on-line

Language:

in English only

Scope:

• Waste identification
• 5S system
• Yamazumi
• Standardization
• Visualization
• Standardized work card

Duration:

2 days training session / 16 class hours

How?:

stationary at customer's premises

Language:

in Polish or English

Scope:

• Managerial routines
• Meetings system
• Problem escalation system
• Key Process Indicators (KPI)

Duration:

2 days training session / 16 class hours

How?:

stationary at customer's premises

Language:

in Polish or English

Scope:

• Defining SMART goals
• Problem identification and description (5W2H)
• Root Cause Analysis (5Why?, Ishikawa diagram)
• 8D and A3 reports
• Corrective and Preventive Actions with PDCA
• One Point Lesson

Duration:

2 days training session / 16 class hours

How?:

stationary at customer's premises

Language:

in Polish or English

Scope:

• Benefits arguments
• Response to objections to Lean
• Praise / Reprimend
• Information meetings (kick-off) and project meetings
• Communication in managerial routines – good practices

Duration:

2 days training session / 16 class hours

How?:

stationary at customer's premises

Language:

in Polish or English

An introduction to TWI methodology

Scope:

• Work Breakdown Structure
• Employee Instruction
• Qualification Matrix
• Competency Management

Duration:

2 days training session / 16 class hours

How?:

stationary at customer's premises

Language:

in Polish or English

TWI methodology in practice

Scope:

• Work Division Sheet
• Instructional guides
• 4 Steps of Employee Training

Duration:

2 days training session / 16 class hours

How?:

stationary at customer's premises

Language:

in Polish or English

Scope:

• Work Division Sheet
• Training standardization
• Feedback

Duration:

2 days training session / 16 class hours

How?:

stationary at customer's premises

Language:

in Polish or English

Scope:

• TPM - goals, assumptions & benefits
• Waste clasification according to TPM
• OEE indicator - an introduction and calculation method
• Kobetsu Kaizen - problem solving basics

Duration:

2 days training session / 16 class hours

How?:

stationary at customer's premises

Language:

in Polish or English

Scope:

• Thorough cleaning of the machine
• Detection and removal of faults
• Rehearsing the method of implementing 1 step of Autonomous Maintenance on the pilot machine
• Preparing the team for self-implementing AM step 1 within the scope of deployment tasks

Duration:

2 days training session / 16 class hours

How?:

stationary at customer's premises

Language:

in Polish or English

Scope:

• Elimination of contamination sources and hard-to-reach areas
• Practice of implementing a two-step Autonomous Maintenance method on the pilot machine
• Preparation of the team for self-implementing AM step 2 within the scope of deployment tasks
• Reducing machine cleaning time by detecting and eliminating sources of contamination

Duration:

2 days training session / 16 class hours

How?:

stationary at customer's premises

Language:

in Polish or English

Scope:

• An introduction to cleaning, lubrication, and conservation standards
• Increase operators' involvement in maintaining the machine in the best possible condition
• Practice implementing the 3rd step of Autonomous Maintenance on a pilot machine
• Prepare the team to independently implement AM step 3 as part of implementation tasks.

Duration:

2 days training session / 16 class hours

How?:

stationary at customer's premises

Language:

in Polish or English